2013年12月3日星期二

Simple analysis of cubic boron nitride (CBN) abrasive application technology

Materials complement each other, so that the scope of application of superhard materials greatly broadened. Compared to ordinary abrasive abrasive , CBN abrasive with high-speed , efficient processing of high quality , long life, low cost, high speed CNC grinding machine can be used as efficient tool of choice for high precision grinding . In the automotive  abrasive manufacture industry , machine tools , bearings and so has a wide range of applications .
1, CBN nature
 When the CBN for abrasive materials , we study its hardness , wear resistance, strength and thermal conductivity and other properties. CBN hardness is much higher than other conventional abrasives. High hardness means cutting stronger , sharper ;
 CBN has high wear resistance , which means it harder than normal abrasive wear . The ability to maintain the shape of the CBN abrasive as one of the main characteristics of high-performance abrasives ; CBN high compressive strength , which means that when used under harsh conditions it can remain intact and not broken particles ; CBN has good thermal resistance, can be achieved in grinding cold cutting . Due to the different nature of some of CBN and diamond , the scope of their work material is different . CBN materials for processing tool steel , bearing steel , alloy steel , super alloys, cast iron . The materials suitable for processing diamond carbide, glass , ceramic , cermet, cast iron. 2, CBN abrasive CBN grinding systems use different sandpaper roll  types of binding agent and the CBN bonded abrasive tool into a certain shape . It is only through rational grinding process , relying on the superiority of the grinder can , in order to maximize its effect. In the CBN grinding technology research and application , the CBN must be abrasive, grinding machines, parts, repair , cooling, grinding and other factors into a system to be optimized in order to obtain the best technical and economic results.
 CBN grinding technology several important factors to be considered are as follows . 2-1 CBN abrasive grinding in the manufacture of primary consideration and selection of the shape, size , CBN abrasive particle size , concentration, type of binding agent and the use of speed and other parameters . CBN abrasive shape, size and marking by GB/T6409.2-1996 and Bonded abrasives  GB/T6409.1-1994 standard requirements ;
Four CBN abrasive binder ( resin, metal , ceramic , plating ), the fastest growing ceramic bond . This is due to the high ceramic CBN abrasive grinding efficiency, good shape retention , durability, ease of repair , wheel long life, thus becoming efficient, high-precision grinding abrasive of choice .

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